| I.
COUPLER USE, MAINTENANCE & INSTALLATION TIPS:
|
BEFORE
TOWING
- Check vehicle hitch,
ball, and coupler for signs of wear or damage. Replace
any parts that are worn or damaged before towing.
- Know your trailer plus
added load weight. Do not exceed lesser of coupler,
vehicle, ball, or trailer weight ratings. Use only the
ball diameter indicated on your coupler. Use of any
other ball diameter will create an extremely dangerous
condition which can result in separation of the coupler
and ball or ball failure.
- Be sure the coupler is
secured to the hitch ball and the lock lever or hand
wheel is down tight and locked. Clamp hand wheel
couplers hand tight only. Assure that the ball clamp is
properly nested under the ball and not sitting on top of
the ball. Recheck tightness again after towing about 50
miles
|
- Check
that trailer safety chains are properly connected.
- Check
that all trailer lighting is hooked up and working
correctly.
RECOMMENDED MAINTENANCE
- Smear ball
socket and clamp face with chassis grease. Periodically oil pivot points and sliding
surfaces of coupler with SAE 30 wt. Motor oil.
- When parking
or storing your trailer keep the coupler off the ground
so dirt will not build up in the ball socket.
|
| II.
COUPLER INSTALLATION/WELDING DIAGRAMS:
|
|
INSTALLATION
INSTRUCTIONS FOR CLASS 1 COUPLERS
|
Use 1/8" Fillet Weld
as shown below.
Use No. E6011 A.W.S Welding Rod
(AC RO DCAP) 1/8" Dia.
Set machine AMPS at 105/115 with 18/22 Volts.
AFTER
INSTALLATION IS COMPLETE CHECK THAT COUPLER OPERATION
HAS
NOT BEEN IMPAIRED IN ANY WAY.
|
- Assure coupler internal
stop is butted against end of trailer tongue for maximum
overlap.
- The preferred method is
to use (4) 4/8" Bolts through side holes and
torqued to 15/20 ft. lbs. (see illustration below)
An alternate method is to use (2) 3/8" grade 5
through bolt & locknuts providing they can be
torqued to at least 20 ft. lbs. without excessive
deformation of the coupler or the trailer tongue.
|
|
|
|
INSTALLATION
INSTRUCTIONS FOR CLASS 2 AND CLASS 3 COUPLERS
|
Use 1/8" Fillet Weld
as shown below.
Use No. E6011 A.W.S Welding Rod
(AC RO DCAP) 1/8" Dia.
Set machine AMPS at 105/115 with 18/22 Volts.
AFTER
INSTALLATION IS COMPLETE CHECK THAT COUPLER OPERATION
HAS
NOT BEEN IMPAIRED IN ANY WAY.
|
- Assure coupler internal
stop is butted against end of trailer tongue for maximum
overlap.
- The preferred method is
to use (4) 1/2" Bolts through side holes and
torqued to 30/35 ft. lbs. (see illustration below)
An alternate method is to use (2) 1/2" grade 5
through bolt & locknuts providing they can be
torqued to at least 35 ft. lbs. without excessive
deformation of the coupler or the trailer tongue.
|
|
|
| III.
HITCH BALL USE & INSTALLATION TIPS:
|
|
TIGHTEN NUT WITH TORQUE WRENCH AS
FOLLOWS:
3/4" DIA. THREAD: 150 LB.-FT.
1" DIA. THREAD: 250 LB.-FT.
- Use
hitch ball only for towing trailers or vehicles
connected to the ball with a socket type coupler.
- Ball
diameter must match coupler socket size.
- Do not
exceed gross trailer weight shown on ball, or any other
part of towing system, if lower.
- Attach
to platform at least 3/8” thick. Mounting hole must
not exceed ball threaded shank diameter by more than
1/16”.
- Always
use lock washer, and position washer next to nut.
- Threaded
shank must protrude beyond bottom of nut when tightened.
If it does not, ball shank is too short for the
application and loss of attachment may occur.
- Check
nut tightness every time you hook up the trailer and at
the beginning of each towing day. Tow only if nut is
tightened as specified. Tighten with torque wrench as
follows: 3/4” shank to 150 lb.-ft. , 1” shank to 250
lb.-ft.
- Replace
any damaged or worn part (except finish).
- Never
attach a tow rope, chain, or stretch type elastic rope
to hitch ball.
- Do not
fasten trailer safety chain or any other type of
attachment to, or with, the ball.
- Lubricate
ball and coupler to minimize wear and friction. Coupler
must not bind on ball.
IMPROPER TIGHTENING CAN CAUSE
BALL FAILURE OR LOSS OF ATTACHMENT.
|